CVT Guard - Baja Racing
Custom manufactured carbon fiber and aluminum guarding for our custom Continuously Variable Transmission
![innerrender.png](https://static.wixstatic.com/media/a58247_f7994dbbda33454a95a2f734e34e2978~mv2.png/v1/fill/w_701,h_561,al_c,lg_1,q_90,enc_avif,quality_auto/a58247_f7994dbbda33454a95a2f734e34e2978~mv2.png)
2 Part Construction
• Permanent Inner Guarding
• Removable Outer Plate
![tabs_edited.png](https://static.wixstatic.com/media/a58247_28819236e1dc4d09b0a0d5c1b4b56fe1~mv2.png/v1/fill/w_250,h_217,al_c,q_85,usm_0.66_1.00_0.01,enc_avif,quality_auto/tabs_edited.png)
Innovative tab design featuring captive nut for easy removal
![outerrender_trans15.png](https://static.wixstatic.com/media/a58247_2bfbbeda73fa4bdeafa9a33e27629a4e~mv2.png/v1/fill/w_669,h_556,al_c,lg_1,q_90,enc_avif,quality_auto/a58247_2bfbbeda73fa4bdeafa9a33e27629a4e~mv2.png)
Steel Inserts @ engine connection for secure attachment against vibrational wear
![insframe_edited.png](https://static.wixstatic.com/media/a58247_b609e91643a04be78ac017da4a4ba423~mv2.png/v1/fill/w_217,h_208,al_c,q_85,usm_0.66_1.00_0.01,enc_avif,quality_auto/insframe_edited.png)
![steelins_edited.png](https://static.wixstatic.com/media/a58247_fa39178934b44417bb6304043a0c1d1d~mv2.png/v1/fill/w_176,h_144,al_c,q_85,usm_0.66_1.00_0.01,enc_avif,quality_auto/steelins_edited.png)
Hydrophobic fabric (Frogzskin)
inlay to stop debris ingress
![frogzskin_edited.jpg](https://static.wixstatic.com/media/a58247_057e51f9983c4b6b8b5ec2ca22cba85a~mv2.jpg/v1/crop/x_0,y_3,w_701,h_595/fill/w_264,h_224,al_c,q_80,usm_0.66_1.00_0.01,enc_avif,quality_auto/frogzskin_edited.jpg)
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The Design
• Aluminum (6061-T6, 0.125")
radial frame
• Carbon fiber axial plating
• CAD done in Solidworks
• ANSYS for structural, thermal,
and modal analysis
• Carbon fiber and fabric mesh to
withstand contamination &
>200ºF
![](https://static.wixstatic.com/media/a58247_c042cd4d23c04ae3ad0c94a9383e04b6~mv2.png/v1/fill/w_616,h_523,al_c,q_85,usm_0.66_1.00_0.01,enc_avif,quality_auto/a58247_c042cd4d23c04ae3ad0c94a9383e04b6~mv2.png)
Fabrication
• Laser cut & welded Al frame
• In-house, custom Carbon fiber
wet lay-up
![](https://static.wixstatic.com/media/a58247_841a4e6a8ebd4a48aedc924bc6afb2ea~mv2.png/v1/fill/w_362,h_613,al_c,q_85,usm_0.66_1.00_0.01,enc_avif,quality_auto/a58247_841a4e6a8ebd4a48aedc924bc6afb2ea~mv2.png)
![](https://static.wixstatic.com/media/a58247_7f6f82be7c2f4bc580d210a51cea592b~mv2.jpg/v1/crop/x_376,y_289,w_2332,h_2977/fill/w_316,h_403,al_c,q_80,usm_0.66_1.00_0.01,enc_avif,quality_auto/a58247_7f6f82be7c2f4bc580d210a51cea592b~mv2.jpg)
Carbon fiber cut from sheet
![](https://static.wixstatic.com/media/a58247_0524613e571b42db8251eee59b3aea95~mv2.jpg/v1/crop/x_98,y_520,w_2587,h_3150/fill/w_343,h_418,al_c,q_80,usm_0.66_1.00_0.01,enc_avif,quality_auto/a58247_0524613e571b42db8251eee59b3aea95~mv2.jpg)
Vacuum bag sealed layup for proper adhesion